Between December 2019 and September 2020, a team of pharmacy researchers mailed 36 packages fitted with temperature loggers among New Jersey, California and Tennessee, using three common carriers and two shipping speeds. On average the packages spent 68.3 percent of their time in transit outside the temperature range that most tablets and capsules are labeled for, the researchers reported in the Journal of the American Pharmacists Association in 20231. In winter, the share was about 80 percent.
Mail-order pharmacies ship in the same kinds of boxes, by the same carriers. They are licensed pharmacies staffed by pharmacists, and they dispense the same FDA-approved drugs as a store down the street. The differences are in how a prescription arrives, how much is sent at once, and what happens to the box on the porch.
For people on long-term generics, a health plan often presents mail order as the default. A federal Part D rule keeps 90-day fills available at retail pharmacies as well, and a 2023 federal change made some prescription transfers easier.
How mail order works
A prescriber sends an electronic prescription to the mail-order pharmacy, or the patient asks the plan to set one up. The pharmacy checks the prescription and coverage, fills it and ships it, usually with tracking. Refills can often be scheduled automatically or requested online or by phone, and pharmacist counseling happens by phone.
The model fits maintenance medicines, the drugs people take daily for conditions such as high blood pressure, high cholesterol or diabetes, including common generics such as lisinopril, atorvastatin and metformin. It fits poorly when a new prescription is needed the same day, such as an antibiotic.
The 90-day fill and the Part D retail rule
Mail-order pharmacies typically dispense a 90-day supply, and plans often encourage it with lower cost sharing. For a patient, a 90-day fill means fewer trips and fewer chances to run out. GxRadar's piece on 90-day supplies and prescription costs works through the arithmetic.
Medicare Part D sets a floor. Under 42 CFR 423.120(a)(10)4, a Part D plan must let enrollees receive benefits, which may include a 90-day supply, at any of its network retail pharmacies. A plan may charge more at retail than it charges for the same drug by mail, but it cannot confine the extended supply to mail order. The same section4 sets distance standards for each plan's retail network.
| Part D rule (42 CFR 423.120) | Requirement |
|---|---|
| Extended supply at retail | Plans must allow benefits, which may include a 90-day supply, at any network retail pharmacy |
| Cost difference | Plans may charge higher retail cost sharing than the mail-order rate for the same drug |
| Urban access | 90% of enrollees within 2 miles of a network retail pharmacy, on average |
| Suburban access | 90% of enrollees within 5 miles |
| Rural access | 70% of enrollees within 15 miles |
How well those distance rules hold up as stores close is a separate question, taken up in GxRadar's piece on independent and chain pharmacies. Changes to Part D cost sharing for 2026 and 2027 are in Medicare Part D changes in 2025 and 2026.
When a plan requires mail order
Employer and individual plans have more room than Medicare. Some require members to fill maintenance drugs through a designated mail-order or specialty pharmacy, sometimes after a small number of retail fills. Rules differ by plan and are also shaped by state insurance law, which varies. A plan's summary of benefits and pharmacy documents say whether mail order is optional, encouraged with lower copays, or required.
When a mail requirement causes a problem (an unstable delivery address, a medicine that cannot sit on a doorstep, a drug that has to start right away), many plans have an exception or override process, and a pharmacist or the plan's member services line can explain it. The plan price is not the only price either: a pharmacy's cash price for a cheap generic can undercut a mail-order copay, which is why asking for the cash price at a local store is worth the call. Licensed pharmacies near you are listed in GxRadar's pharmacy finder.
What the shipping studies measured
Most oral medicines are labeled for storage at controlled room temperature, which USP General Chapter 659 sets at 68°F to 77°F2. As the JAPhA study's abstract2 puts it, federal law requires nonspecialty oral medicines to be stored at controlled room temperature during distribution, but "no laws or regulations govern temperature requirements for medication transport among patients."
Two US studies, the 2023 JAPhA study1 and one from the University of Utah3, have tracked temperatures inside packages shipped the way mail-order prescriptions travel.
| Study | Method | Finding |
|---|---|---|
| Journal of the American Pharmacists Association, 20231 | 36 packages with data loggers, shipped among New Jersey, California and Tennessee by 3 carriers, winter 2019 to 2020 and summer 2020 | Average of 68.3% of transit time outside 68°F to 77°F. Winter: 80.1% (3-day) and 78% (next business day). Summer: 43.1% (3-day) and 13.6% (next day). Extremes recorded: 5.1°F and 102.3°F. |
| University of Utah, presented at ASHP Midyear 20203 | 48 non-refrigerated packages with data loggers sent by mail to 6 US cities in winter and summer | Every shipment spent time outside the range. Winter: 68% to 87% of the time. Summer: 27% to 54%. |
Faster shipping helped mainly in summer. In the JAPhA data, next-day summer packages were out of range 13.6 percent of the time against 43.1 percent for 3-day service, while in winter the two speeds were close, the abstract reports2.
Neither study tested whether the drugs inside lost potency, and many medicines tolerate brief excursions. What they measured is how often packages leave the labeled range; any effect on a product would depend on the drug and how long it was exposed. Medicines that need refrigeration, such as insulin and many biologics, are generally shipped in insulated packaging with cold packs, part of the cold chain those products depend on.
Exposure can be cut by tracking deliveries and bringing packages in promptly, asking for a signature or a pickup point when no one is home, and asking whether the pharmacy offers faster shipping in extreme weather. If a package arrives very hot, frozen or damaged, or a medicine looks different from usual, the pharmacy is the call to make; pharmacists handle these questions and can arrange a replacement. A refill that looks different can also simply be a different manufacturer's version, as why your pill changed color explains.
Moving a prescription to or from mail order
Transfers between pharmacies are usually simple, as GxRadar's guide on how to transfer a prescription describes. With the patient's permission, the receiving pharmacy contacts the original one for the prescription information. For most non-controlled drugs, state law governs how transfers work and how many refills can move.
Controlled substances follow federal rules, which changed in 2023. A DEA final rule published July 27, 20235, effective Aug. 28, 2023, allows a DEA-registered retail pharmacy, at the patient's request, to transfer an electronic prescription for a Schedule II through V controlled substance to another DEA-registered retail pharmacy for initial filling. DEA's announcement6 lists the conditions: the transfer can happen only once, must be allowed under state law, keeps the prescription electronic and unaltered, and must be communicated directly between two licensed pharmacists. Any authorized refills move with it.
A few details make a switch go faster.
- Have the drug name, strength, prescriber and current pharmacy ready.
- Give the new pharmacy your insurance details so it can confirm coverage before the first fill.
- Ask how long the first mail-order fill will take to arrive, since shipping adds days.
Timing a switch around doses is a question for the pharmacist. For Medicare enrollees comparing plans' mail and retail pricing for 2027, open enrollment runs through Dec. 7, 2026.
Sources and notes
- Chowdhury DA et al. (2023). Evaluation of temperature excursions from USP <659> recommendations during mail transit. J Am Pharm Assoc 63(3):847-852
doi.org/10.1016/j.japh.2023.02.002 - PubMed (2023). Abstract, Evaluation of temperature excursions from USP <659> recommendations during mail transit (PMID 36858884)
pubmed.ncbi.nlm.nih.gov/36858884/ - University of Utah via EurekAlert (2020). Mail-order shipments exposed to temperatures outside recommended range
www.eurekalert.org/news-releases/841330 - Cornell LII (2026). 42 CFR 423.120, Access to covered Part D drugs
www.law.cornell.edu/cfr/text/42/423.120 - Federal Register (2023). Transfer of Electronic Prescriptions for Schedules II-V Controlled Substances Between Pharmacies for Initial Filling, final rule
www.govinfo.gov/content/pkg/FR-2023-07-27/pdf/2023-15847.pdf - DEA (2023). Revised regulation allows DEA-registered pharmacies to transfer electronic prescriptions at a patient's request
www.dea.gov/stories/2023/2023-09/2023-09-01/revised-regulation-allows-dea-registered-pharm
Superscript numbers in the text link to these sources. GxRadar data (NADAC histories, recall and shortage counts) come from CMS and FDA files described on the sources page. Researched and drafted with AI assistance and checked against the sources above. Information current as of Nov 3, 2026 and may change. Spot an error? It will be corrected once confirmed.
Cited by
Early refills, vacation overrides and emergency suppliesHow to transfer a prescription to another pharmacySpecialty pharmacies, limited distribution and how they differ from the drugstoreWhat a pharmacy benefit manager doesHow to ask for the cash price at the pharmacyWhy a 90-day fill often costs less than three 30-day fillsMedicare Part D changes in 2025, 2026 and 2027Independent and chain pharmacies, by the numbersPharmacy deserts, and what the closure data showNot health advice. GxRadar is for general information only. Nothing here is medical, pharmacy, legal or financial advice. Do not start, stop or change any medicine based on this site. Talk to your pharmacist or prescriber about your own situation. Laws, prices and program rules described here can change; confirm current details with the official source.